Grain Grinding Machines (grain mills/crushers) are core equipment in the food processing industry, widely used for precision processing of various grains, condiments, and functional foods. Below are their main applications and technical features:
1. Staple Food Processing
(1) Flour & Rice Powder Production
◆ Applications:
- Wheat grinding (high/low gluten flour)
- Rice milling (rice flour, rice cake ingredients)
- Multigrain blended flour (oat + buckwheat composite)
◆ Technical Requirements:
- Multi-stage grinding (crushing → fine milling → classification)
- Low-temperature processing (<45°C to preserve B vitamins)
◆ Representative Equipment:
- Roller mills (capacity: 5-20 tons/hour)
- Air-classifying mills (ultra-fine rice powder >300 mesh)
(2) Breakfast Cereal Processing
◆ Applications:
- Cornflake/oatmeal base material crushing
- Instant cereal powder (hot water soluble)
◆ Innovative Process:
- Expanded micro-grinding (improves solubility)
2. Condiment & Ingredient Production
(1) Spice Processing
◆ Applications:
- Superfine grinding of chili, pepper, cinnamon (200-500 mesh)
- Blended seasoning grinding
◆ Technical Challenges:
- Preventing essential oil loss (low-temperature closed system)
- Avoiding cross-contamination (food-grade stainless steel)
(2) Sugar & Salt Refining
◆ Applications:
Ultra-fine grinding of rock sugar/brown sugar (for baking)
Homogenization of low-sodium salt particles
◆ Special Design:
Anti-caking jet milling (with silica additive)
3. Functional Food Ingredient Processing
(1) Plant Protein Powder
◆ Applications:
- Soy protein isolate (80-100 mesh)
- Pea protein micronization (improves solubility)
◆ Key Process:
- Wet ultrafine grinding of defatted soybean meal
(2) Dietary Fiber Extraction
◆ Applications:
- Precise classification of oat β-glucan
- Fruit pomace (apple/orange peel) recycling
◆ Equipment Innovation:
- Enzymatic-assisted grinding technology
4. Snack Food Manufacturing
(1) Nut Butters & Spreads
◆ Applications:
- Colloid mill refining for peanut/almond butter
- Primary crushing of cocoa beans (chocolate原料)
◆ Fineness Control:
Particle size ≤20μm (smooth texture)
(2) Crisps & Puffed Foods
◆ Applications:
- Whole potato powder (for chips)
- Extruded corn flour
◆ Process Integration:
- Crushing → mixing → extrusion production line
5. Special Food Processing
(1) Infant Complementary Food
◆ Applications:
- Organic rice cereal (additive-free fine grinding)
- Fruit/vegetable powder (freeze-dried + low-temperature milling)
◆ Safety Requirements:
- GMP-compliant, 316 stainless steel materials
(2) Medical Nutrition Products
◆ Applications:
- Hypoallergenic rice flour (enzyme-treated)
- Tube-feeding nutrition powder (ultra-homogenized)
Technical Standards for Food-Grade Grinding
Parameter | Standard | Test Method |
---|---|---|
Metal Residue | ≤3ppm (magnetic+sieve protection) | Atomic absorption spectroscopy |
Temperature Control | ΔT<15°C in grinding zone | Infrared thermography |
Particle Uniformity | 95% within ±5% of target size | Laser particle analyzer |
Hygiene Design | CIP/SIP cleaning systems | Microbial swab test |
Industry Trends
Smart Technology:
- Real-time particle monitoring + auto-adjustment
Customization:
- Modular design (quick-change discs/sieves)
Energy Efficiency:
- High-frequency vibration milling (40% less energy)
Conclusion
From traditional flour to functional foods, Grain Grinding Machines are driving the food processing industry toward precision and nutrition. Future developments will focus on:
Nutrient retention (e.g., cryogenic grinding)
Clean label (reducing additives)
Flexible production (small-batch multi-variety switching)
For specific food category solutions (e.g., coffee bean grinding, instant tea powder), detailed process parameters can be provided!